Tank Bottom Sludge Clean-up Process

Click image to enlarge

NuGenTec has Developed a line of Oil & Gas Industry-specific crude oil storage tank sludge cleanout chemicals.

Our leading Product is NuSolv TBC which is ultimately biodegradable per OECD 301D.
These products eliminate the need for manned entry and are effective with treatment times from 4-24 hours.
Recovered oil has covered 50-100% of the cleanout costs in more than 100 field applications since 2010.
After cleanout, Oil, Water, Sediment all split-out into three distinct layers.

NuGenTec's oil storage tank cleaning products are a proprietary line of environmentally friendly oilfield chemicals designed to dissolve hydrocarbon sludge and convert it to marketable oil. The chemical process converts sludge in tanks (no manned entry) into three distinct layers of oil, water and sand (or other residual solids). These products are non-flammable, non-corrosive, and environmentally friendly, shipping as a non-regulated material.

NuGenTec's NuFlo^® and NuSolv™ proprietary well tank cleaning procedure can reduce down-time in the Cleaning, Testing, & Inspection process to as little as 1 week returning tanks to their rated capacity, extending asset life and recovering oil from sludge.

Paraffin and Asphaltene Sludge Treatment Process – Oil Storage Tanks
	1. Sludge builds on tank bottom resulting in lost storage capacity and other costly problems.
	2. NuFlo is injected into the tank and circulated with cutter stock or lease oil.
	3. Sludge is liquefied and converted into refinery quality oil.
	4. After the NuFlo has liquefied the tank sludge it can be easily pumped out and separated into saleable crude, water and sand/sediment.

Benefits – Oil Storage Tank Cleaning

The process can usually be completed in less than one week, and the tank does not necessarily need to be taken oﬀ-line.
The paraﬃn and asphaltene sludge is recovered as usable oil – a huge value recovered.
Labor costs are reduced and sludge transport and disposal costs are eliminated.
No “in-tank” hazards to employees.
No adverse impact on the environment.
Our solution yields positive net cash flow as the market value of the recovered sludge converted to refinable oil usually exceeds the cost of the treatment.

Compare Conventional Methods to NuGenTec’s Superior Chemical Solution

Requirements	Requirements Description	Conventional Methods	NuGenTec NuFlo Solution
Recovery of sludge	The amount of sludge that is recovered and sold as oil in the cleaning process	Low	High
Setup and mobilization	Scaﬀolding, cranes, cleaning equipment, air systems, high-pressure equipment	High	Low
Outside contractor cleaning costs	Sub-contracted costs of tank cleaning specialists	High	Low
Lost production/margin	Shut-down time resulting in the loss of capacity while the tank is out of service	4-10 weeks	One week but available if needed
Utility and operating costs	Consumption of steam and electricity, caused by the actual cleaning process	High	very low
Chemical	The chemicals used for treatment	Low	Medium
Re-processing/recovery costs	Cleaned-out sludge which requires reprocessing	High	Low
Personnel costs	Additional operations and maintenance manpower, safety/work permitting	High	Low
Waste disposal	Processing of waste and disposal of hazardous waste products	High	Low
Damage to tank equipment	Repair of damages to the tank from cleanings, such as coating and steam coils	Happens occasionally	None
Legislation and regulations	Penalties and fines related to violation of environmental, health and safety regulations	Happens occasionally	None
Personnel liability	Injuries and illness resulting from hazardous working environment and exposure to toxic substances	Happens occasionally	None

Request a Free Consultation Talk with an Engineer