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Waste Treatment Neutralizers:  Method

Neutralization Background:

pH - wastetreament system*Neutralization is the pH adjustment of waste streams to within acceptable limits set by regulatory agencies (local, state and federal). While it is certainly not a complete treatment of industrial or commercial wastes, it is required in many instances as a final step before discharging into the public sewers.  Many municipalities allow discharges of pH's within 6-9, but always check with your own regulatory agency for complete guidelines.
 
The neutralization process may also be used to precipitate and settle out heavy metals such as iron, zinc, copper, cadmium, and chromium. The first step in this process is adjustment of the pH of the waste stream. Insoluble metal hydroxides are formed by the reaction of the basic chemical with the metal at a pH range of 6.0 - 9.0. Not all metals become insoluble at the same pH. For this reason, the pH is usually adjusted to remove the metals that are the most toxic or the highest concentrations.  In many cases flocculants are used to precipitate out other heavy metals.

Neutralization Method:

pH Neutralization System Industrial waste streamsFor waste treatment neutralization. Add small quantities with agitation to treatment tank or process stream at ambient temperatures. Care should be taken when adding to systems with pH’s greater than 12 or less than 3. Addition of Neutralizer 1 or 14 can cause violent exothermic reactions (creating heat) and “boil-out” or explosions in non-vented systems.
 
Note: For safety reasons Neutralizer 1 is a partially neutralized with water to prevent extremely violent exothermic reactions with water and alkaline solutions as would be the case with concentrated sulfuric acid.
 
After the stream is neutralized it should be determined if there are any materials that render it still hazardous, such as heavy metals, otherwise it can be poured down the drain.

Neutralization Process Set-up:

pH - wastetreament systempH Neutralization Systems from Panner:
The old method of passing effluent through a neutralizing basin loaded with limestone chips is no longer adequate. Equally unacceptable is the method of neutralization by dilution. Today, a typical neutralization process requires a system capable of handling both acid and caustic wastes at different concentrations and varying flow rates. Such a system must be able to accurately measure and control the pH by using state-of-the-art pH monitoring and control instruments, in conjunction with correctly sized chemical injection pumps.
To meet the ever tightening regulations and to prevent accidental non-compliant discharge, the system must also offer a selection of safety features such as Alarms, safety shut off valves, diversion valves, level controls, etc.
Panner offers a wide range of skid-mounted self-contained neutralization systems in various configurations such as single and dual stage systems, in either standard or dual containment construction. All systems are offered in either gravity flow or complete with installed pumps, when required.
Common to all systems is a minimum field work requirement. All components within the system are pre-installed and wired. The only field requirement is to bring power to the control panel and to hook-up the inlet and outlet piping.

 

 
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