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Conversion Coatings: Iron Phosphates |
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Pre-paint conversion coatings for Aluminum, Iron & Steel. |
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NuKoat products are designed to clean and iron phosphate in one easy step. NuKoat provides a superior foundation for painting providing excellent corrosion resistance. NuGeneration Technologies’ NuKoat line of Iron Phosphates is highly effective, cost efficient, and easy to use. NuGeneration Technologies offers 5 stage iron phosphates for the most demanding jobs to simple to use one step/no rinse iron phosphates. Best results are achieved with 3 to 5 stage processes: See Charts Below. |
1 Stage process Flow Chart:
Processing Step |
Chemical |
MSDS |
| 1a. Surface Preparation of ferrous, non-ferrous metals and plastics without Phosphating. | NuKoat
Ultra Seal 4 NuKoat Final Rinse 2 / Final Seal 8 / FinalSeal DG - older products |
MSDS |
| 1b. Or clean/Iron Phosphate: spray or immersion without the need for a final rinse. | NR-MF |
2 & 3 Stage process Flow Chart:
Processing Step |
Chemical |
MSDS |
| 1.
Clean/Phosphate: • spray
• immersion |
MSDS | |
| 2. Rinse: spray or immersion rinse with clean water | water |
-- |
| 3. Non-chrome final seal (optional) | MSDS |
5 Stage process Flow Chart:
Processing Step |
Chemical |
MSDS |
| 1.
Clean: • spray applications (aluminum or mixed metal)
• immersion/tank (aluminum or mixed metal applications) • spray and immersion - steel alloys only |
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| 2. Rinse: spray or immersion rinse with clean water | water |
-- |
| 3. Phosphate: spray or immersion Phosphate | ||
| 4. Rinse: spray or immersion rinse with clean water | water |
-- |
| 5. Non-chrome final seal | MSDS |
NuKoat Iron Phosphate Products:
Tech Data Sheet (PDF format) |
MSDS |
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| NuKoat
55 and 55T: Premium
Pre-paint treatment for Ferrous Metals. Also capable
of conditioning Galvanized Steel, Zinc and Aluminum
surfaces.
A low foaming, low temperature spray (or tank) that provides
one step that both cleans and coasts (iron phosphate). Does
not contain solvents (55 only), Molybdenum or HF
activator (hydrofluoric acid). Environmentally Friendly. Highest Coating weights, Lowest Foaming (55 only), No Salt Build Up, Fast Rinsing, Ships as a Non-regulated Material "N.O.B.I.N. iron and rust removing compound" Our Best Selling Iron Phosphate NuKoat 55 and 55T Meet FEDERAL SPECIFICATION: TT-C-490E: CHEMICAL CONVERSION COATINGS AND PRETREATMENTS FOR FERROUS SURFACES (BASE FOR ORGANIC COATINGS) Coating weight procedures and process: 30-90 mg/ft2 coatings. Product Launch Date: March 2007 |
NuKoat 55 - Spay Applications NuKoat 55T - Tank Applications |
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| NuKoat
53 MF: Pre-paint
treatment for Ferrous Metals. Also capable of conditioning
Galvanized Steel, Zinc and Aluminum surfaces.
A low to moderate foaming, low temperature spray (or
tank) that provides one step that both cleans and coasts
(iron phosphate). Does not contain solvents,
Moly (molybdenum) or HF activator. Environmentally Friendly. Faster Rinsing than our NuKoat 33 MF. Very low salt build up on finished parts. Coating weight procedures and process: 30-50 mg/ft2 coatings. |
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| NuKoat
33 MF: multi-metal
2, 3 or 5 stage iron phosphate conversion coating
for tank or spray applications. Does not contain
solvents, Moly (molybdenum) or HF activator. Environmentally
Friendly. Coating weight procedures and process: 30-50 mg/ft2 coatings. |
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| NuKoat 78 T: multi-metal 2, 3 or 5 stage iron phosphate for tank application. Contains Moly(1) and HF activators. | ||
| NuKoat 77MM: multi-metal 2, 3 or 5 stage iron phosphate for spray application. Contains Moly and HF activators. | ||
| NuKoat 33: multi-metal 2, 3 or 5 stage iron phosphate for tank application. Contains Moly activator. NO Fluoride. | ||
| NuKoat NR-MF: multi-metal 1 stage iron phosphate for tank application. Does not Contain Moly or HF activator. |
Final Seal / Final Rinse Products:
| NuKoat
Ultra Seal 4:
Non-chrome, Non-nitrated
liquid final rinse for Iron or Zinc phosphated metal surfaces.
Enhances paint adhesion. When combined with NuKoat Iron
or Zinc phosphates UltraSeal improves Salt Spray Testing
hours by more than 50% over phosphating alone. Our
most effective Final Seal. Product Launch Date: January 2007 |
NuKoat Ultra Seal 4 | MSDS |
| NuKoat Final Rinse 2: Non-chrome, Non-nitrated liquid final rinse for phosphated metal surfaces & plastic. Enhances paint adhesion. | NuKoat Final Rinse 2 | MSDS |
| NuKoat Seal 8 : Non-chrome, Non-nitrated liquid final rinse for phosphated metal surfaces & plastic. Enhances paint adhesion. A more effective seal than our Final Rinse 2. | NuKoat Final Seal 8 | MSDS |
| NuKoat Final Seal RP10: Final Rinse to control Flash Rusting. Non-chrome, Non-nitrated and Non-staining liquid final rinse for phosphated metal surfaces. | NuKoat Final Seal RP10 | MSDS |
Rust and Corrosion Preventative Products:
| NuKoat Rust Preventatives |
- NOTES:
(1) Molybdate-based Iron Phosphate conversion coating for aluminum and aluminum alloys as an environmentally benign replacement of chromate-based conversion coatings. The molybdate based iron phosphate conversion coating can be applied by dipping, painting, or spraying, with short treatment times at low temperatures, and is compatible with existing cleaning and pretreatment procedures.
Some Municipalities are now requiring products that are molybdate free...NuKoat 55 and 55T (also 53MF and 33 MF) are iron phosphate conversion coatings that meet OSHA and EPA regulations for environmentally friendliness and worker safety.
- (2) Want
to determine your own coating weights (iron or zinc phosphate). FEDERAL
SPECIFICATION: TT-C-490E:
CHEMICAL CONVERSION COATINGS AND PRETREATMENTS FOR FERROUS
SURFACES (BASE FOR ORGANIC COATINGS)
GOVERNMENT/SCIENCE/INDUSTRIAL APPLICATIONS FOR CONVERSION COATINGS:
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Navy (Std Missile, Phalanx, RAM, Tomahawk) |
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Air Force (ACM, AMRAAM) |
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NASA |
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DOD Prime Contractors |
Industrial Applications:
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Aerospace |
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Boilers |
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Air conditioners |
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Fusion rollers (copiers, laser printers, etc) |
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Aluminum construction materials |
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Pre-paint metal (Iron, cast iron, aluminum, steel) |
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Furniture, household appliances, pre-paint metal fabrication |
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Iron Phosphate conversion coating paint and powder coating lines |
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Road & Traffic Signs and Posts (Speed limit signage, Street Signs) |
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Vehicle License Plates |
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Wrought Iron Railings |
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Fences |
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Coil Coating |